When TyreCycle, a national leader in sustainable tyre recycling needed to replace an ageing conveyor at its Swanbank facility while ensuring minimal production downtime. With a restricted shutdown window and complex requirements, GAP Industries’ Asset Management team was appointed to oversee the modernisation.
The result was a targeted electrical upgrade that maintained output and improved equipment performance.
Technical Planning in High-Demand Environments
Recycling operations cannot afford extended downtime. Any essential infrastructure work must be carried out with technical precision. GAP Industries developed a plan to minimise disruption while ensuring regulatory compliance, safety and smooth integration of the updated conveyor system.
Scope of works included:
- Planned electrical isolations for safe removal of the ageing conveyor
- Reinstallation of motors and motor control systems
- Reconfiguration of power and control cabling
- Full system verification prior to energisation
These types of upgrades require detailed planning, deep technical knowledge and delivery without delays or errors. Collaboration across engineering and site teams ensured timely delivery without impacting throughput.
Asset Management That Supports Operational Continuity
GAP Industries’ Asset Management service goes beyond equipment installation. It involves the strategic oversight of infrastructure, forecasting future needs and aligning delivery with client-specific goals.
At TyreCycle, this translated into:
- Elimination of operational bottlenecks
- Enhanced equipment dependability
- Enhanced safety across high-traffic industrial areas
- Reduced costs from unplanned equipment failures
This methodical approach enables proactive servicing, prolongs asset lifespan and reduces the likelihood of unscheduled disruptions. It is essential for any high-output industrial site.
Compliance, Quality and Safety: The Foundation of GAP Industries
As an ISO 9001-certified company operating in full alignment with AS/NZS 3003:2018, GAP Industries ensures all engagements adhere to the highest benchmarks for safety, quality and strict safety and quality protocols.
All electrical installations are delivered:
- Under strict safety protocols
- With full traceability of materials and works
- Using scalable, low-maintenance solutions
This approach is especially valuable for operations across Queensland, including Brisbane, and sectors such as:
Real-World Solutions for Industries in Motion
The successful conveyor upgrade at TyreCycle reflects GAP Industries’ proven ability to execute intricate electrical work without interrupting core activities. Each stage (from electrical disconnection to commissioning) was executed with care and in alignment with operational benchmarks.
This is how structured asset management keeps production moving. Even in the most demanding industrial environments.
Partnering with Purpose: Our Thanks to TyreCycle
We would like to extend our thanks to the TyreCycle team for their collaboration and trust throughout this upgrade. Their clear communication, commitment to operational excellence and focus on sustainability made it possible to complete the works with precision and full compliance.
GAP Industries values long-term partnerships built on shared priorities. This project reflects more than just technical execution, it demonstrates what can be achieved when two organisations work with a common purpose. We look forward to continuing to support TyreCycle as their operations evolve.
Technical Reliability That Delivers Measurable Results
TyreCycle trusted GAP Industries to implement a crucial equipment upgrade while maintaining site performance. With structured asset management, full regulatory compliance and technically precise delivery, the result met every objective.
Contact us today to plan your next electrical upgrade while keeping your systems running.
Frequently Asked Questions: Industrial Conveyor Upgrades
How is an electrical conveyor upgrade planned on an active site?
Through risk assessment, shutdown scheduling and coordination with site stakeholders.
What are the benefits of integrating asset management into upgrade projects?
Improved reliability, reduced downtime, asset traceability and optimised maintenance scheduling.
What compliance standards apply to these electrical works?
ISO 9001 for quality systems and AS/NZS 3003:2018 for electrical safety in industrial and sensitive environments.
How long does a conveyor upgrade usually take?
It depends on scope. GAP Industries plans all work within critical shutdown windows to avoid production delays.
Are these solutions applicable beyond recycling facilities?
Yes. They are essential for logistics, manufacturing, defence, healthcare and any operation reliant on continuous material handling.
What is the return on investment (ROI) of upgrading a conveyor system?
ROI varies by site. Most operations experience reduced maintenance, lower energy use and fewer unplanned outages, often recovering upgrade costs within 12 to 24 months.
Can modern conveyor upgrades include IoT or automation tools?
Yes. GAP Industries can integrate sensors, automated alerts and real-time monitoring systems to support predictive maintenance and improve asset visibility.
Does GAP Industries provide performance validation after installation?
Yes. We offer post-installation reporting and optional system health checks to validate performance and support long-term asset optimisation.